Tag Archives: metal gear

China OEM Electric Worm Gear Motor Reducer 76mm 80W Power 24V for Metal Curtain

Product Description

Product Description

Product Description:

Introducing the High Power 63mm DC Worm Gear Motor

 

HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. is proud to present the High Power version of the 63mm DC worm gear motor. This motor is specifically designed for high-performance applications, featuring a stall current of 50A. Customers have the flexibility to customize their motor by choosing between a 48CPR encoder, back shaft, and metal brush or carbon brush options to suit their specific needs.

63mm,76mm turboworm gear box motor, low noise and small load torque selection of plastic gear of POM material, there is no requirement for noise, but the choice of metal gear with large load torque,
The motor is used in rolling gates, automatic fence doors, glass doors, wipers, wheelchairs, various lifting equipment, kitchen supplies and other products.

The encoder can be used as a low cost servo motor and has the same function.

Equipped with left and right gearboxes can be used symmetrically, using rolling shafts and oil-bearing to meet various scenarios.
Various parameters can be adjusted according to customer requirements, the maximum torque of 12V/24V is 50N.m, for the speed of 10RPM

 

voltage
VDC
no load speed
RPM
no load current
A
load torque
KG.CM
on load speed
RPM
power
W
ratio
12 80 1.8 60 68 80 60:1
12 130 1.2 33 110 30 20:1
12 150 1.2 45 130 30 20:1
12 170 1.4 35 150 45 24:1
24 30 1.4 60 25 30 60:1
24 65 120 50 60 80 20:1
24 210 1.0 40 180 45 75:1

 

Detailed Photos

Product Parameters

 

Certifications

Packaging & Shipping

Installation Instructions

Company Profile

FAQ

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Application: DC Worm Gear Motor
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Open Type
Number of Poles: 2
Customization:
Available

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winch drive

What are the signs that indicate a need for winch drive replacement or maintenance, and how can they be diagnosed?

Winch drives, like any mechanical component, require regular maintenance and may eventually need replacement. Here’s a detailed explanation of the signs that indicate a need for winch drive replacement or maintenance and how they can be diagnosed:

  • Unusual Noises:

If you notice unusual noises such as grinding, squealing, or rattling coming from the winch drive, it may indicate a problem that requires maintenance. These noises can be caused by worn-out gears, misaligned components, or damaged bearings. Diagnosing the issue involves inspecting the winch drive for any visible signs of damage or wear, and listening carefully to identify the source of the noise. Professional technicians can perform a thorough examination, including disassembling the winch drive if necessary, to identify the specific cause and determine if repair or replacement is needed.

  • Excessive Vibration:

If the winch drive exhibits excessive vibration during operation, it may be a sign of misalignment, loose connections, or worn-out components. Excessive vibration can lead to accelerated wear and potential damage to the system. To diagnose the issue, visual inspection should be conducted to check for loose bolts, misaligned shafts, or damaged mounting brackets. Additionally, measuring and analyzing the vibration levels using specialized equipment can provide valuable insights into the severity of the problem. Based on the findings, appropriate maintenance actions can be taken, such as realigning components or replacing worn-out parts.

  • Reduced Performance:

If the winch drive exhibits reduced performance, such as slower operation, decreased pulling force, or inconsistent speed control, it may indicate the need for maintenance or replacement. Reduced performance can be caused by various factors, including worn-out gears, insufficient lubrication, motor issues, or electrical problems. Diagnosing the cause involves conducting performance tests to measure parameters such as speed, torque, and load capacity. Additionally, a comprehensive inspection of the winch drive’s components, including motors, gearboxes, and control systems, can help identify any underlying issues affecting performance. Based on the findings, appropriate maintenance or replacement measures can be taken to restore optimal performance.

  • Fluid Leaks:

Fluid leaks, such as oil or hydraulic fluid, around the winch drive are clear signs of a potential problem. Fluid leaks can indicate damaged seals, gaskets, or hoses, which can lead to loss of lubrication or compromised hydraulic systems. Diagnosing fluid leaks involves visually inspecting the winch drive for any signs of leakage, including oil stains, puddles, or wetness around the components. Identifying the source of the leak is crucial to determine the appropriate maintenance or replacement actions required, such as replacing seals or repairing hydraulic lines.

  • Overheating:

If the winch drive becomes excessively hot during operation, it may indicate a need for maintenance or replacement. Overheating can be caused by factors such as inadequate ventilation, overloading, or motor issues. Diagnosing overheating involves monitoring the temperature of the winch drive during operation, using infrared thermometers or temperature sensors. Additionally, inspecting the cooling mechanisms, such as fans or heat sinks, and checking for any obstructions or malfunctions can provide insights into the cause of overheating. Depending on the severity of the issue, actions such as cleaning, adjusting ventilation, or replacing overheating components may be necessary.

In summary, signs that indicate a need for winch drive replacement or maintenance include unusual noises, excessive vibration, reduced performance, fluid leaks, and overheating. Diagnosing these signs involves visual inspection, performance testing, monitoring, and analysis to identify the specific cause. Engaging professional technicians or maintenance personnel who are familiar with winch drives can help ensure accurate diagnosis and appropriate maintenance or replacement actions to address the identified issues.

winch drive

What safety considerations should be taken into account when using winch drives?

Using winch drives involves certain safety considerations to ensure the well-being of operators, prevent accidents, and protect the equipment and the load being lifted. Here’s a detailed explanation of the safety considerations that should be taken into account when using winch drives:

  • Operator Training:

Proper training is essential for operators who will be using winch drives. They should receive comprehensive training on the safe operation of winch drives, including understanding the controls, procedures, safety features, and potential hazards. Training should cover load calculations, safe working loads, and the importance of following safety guidelines and manufacturer’s instructions.

  • Equipment Inspection:

Prior to each use, winch drives should be thoroughly inspected to ensure they are in proper working condition. This includes checking for any signs of damage, wear, or corrosion. The cables or ropes should be inspected for fraying, kinks, or other defects. Any damaged or malfunctioning components should be repaired or replaced before operating the winch drive.

  • Load Capacity:

It is crucial to adhere to the specified load capacity of the winch drive. Exceeding the maximum load capacity can lead to equipment failure, accidents, and injuries. Operators should accurately determine the weight of the load to be lifted and ensure it falls within the winch drive’s rated capacity. If the load exceeds the capacity, alternative lifting methods or equipment should be used.

  • Secure Anchoring:

Winch drives should be securely anchored to a stable and appropriate mounting point. This ensures that the winch drive remains stable during operation and prevents unintended movement. The anchoring point should be capable of withstanding the forces generated during lifting or pulling operations. Proper anchoring minimizes the risk of equipment tipping over or shifting unexpectedly.

  • Personal Protective Equipment (PPE):

Operators should wear appropriate personal protective equipment (PPE) when using winch drives. This may include safety helmets, gloves, eye protection, and high-visibility clothing. PPE helps protect operators from potential hazards such as falling objects, flying debris, or contact with moving parts. The specific PPE requirements should be determined based on the nature of the lifting operation and any applicable safety regulations.

  • Safe Operating Distance:

Operators and other personnel should maintain a safe distance from the winch drive during operation. This prevents accidental contact with moving parts or the load being lifted. Clear warning signs or barriers should be used to define the restricted area around the winch drive. Operators should never place themselves or others in the potential path of the load or in a position where they could be struck by the load in case of a failure or slippage.

  • Emergency Stop and Controls:

Winch drives should be equipped with emergency stop mechanisms or controls that allow operators to quickly halt the operation in case of an emergency. All operators should be familiar with the location and operation of the emergency stop controls. Regular testing and maintenance of these controls are essential to ensure their effectiveness in emergency situations.

  • Proper Rigging and Rigging Techniques:

Correct rigging techniques should be followed when attaching the load to the winch drive. This includes using appropriate slings, hooks, or attachments and ensuring they are properly secured. Improper rigging can lead to load instability, shifting, or falling, posing a significant safety risk. Operators should be trained in proper rigging techniques and inspect the rigging components for wear or damage before each use.

  • Regular Maintenance:

Winch drives should undergo regular maintenance as recommended by the manufacturer. This includes lubrication, inspection of cables or ropes, checking for loose bolts or connections, and verifying the functionality of safety features. Regular maintenance helps identify and address potential issues before they lead to equipment failure or accidents.

By considering these safety measures, operators can ensure the safe and effective use of winch drives, minimizing the risk of accidents, injuries, or equipment damage. It is crucial to prioritize safety at all times and to comply with applicable safety regulations and guidelines.

winch drive

Can you describe the various types and configurations of winch drives available in the market?

There are several types and configurations of winch drives available in the market, each designed to suit specific applications and requirements. Here’s a detailed description of the various types and configurations of winch drives:

  • Electric Winch Drives:

Electric winch drives are powered by electric motors and are widely used in various industries. They are available in different load capacities and configurations. Electric winches are known for their ease of use, precise control, and relatively low maintenance requirements. They can be mounted on vehicles, equipment, or structures and are commonly used in applications such as vehicle recovery, marine operations, construction sites, and material handling.

  • Hydraulic Winch Drives:

Hydraulic winch drives are powered by hydraulic systems and offer high pulling power for heavy-duty applications. They are commonly used in industries such as construction, oil and gas, and marine operations. Hydraulic winch drives are known for their robustness, durability, and ability to handle extreme loads. They are often mounted on large vehicles, cranes, or offshore platforms. Hydraulic winch drives require hydraulic power sources, such as hydraulic pumps, and are suitable for applications that require continuous and sustained pulling power.

  • Pneumatic Winch Drives:

Pneumatic winch drives utilize compressed air as the power source. They are mainly used in hazardous or explosive environments where electric or hydraulic power sources are not suitable. Pneumatic winch drives are commonly found in industries such as mining, oil refineries, and chemical plants. They offer a high level of safety due to the absence of electrical components and are capable of handling heavy loads in challenging environments.

  • Planetary Winch Drives:

Planetary winch drives are a popular type of winch drive known for their compact size, high efficiency, and high torque output. They consist of a central sun gear, multiple planetary gears, and an outer ring gear. The planetary gear system allows for high torque multiplication while maintaining a compact design. Planetary winch drives are commonly used in off-road vehicles, ATV winches, and small to medium-sized industrial applications.

  • Worm Gear Winch Drives:

Worm gear winch drives utilize a worm gear mechanism to achieve high gear reduction ratios. They offer excellent load holding capabilities and are commonly used in applications where precise load control and safety are paramount. Worm gear winch drives are popular in industries such as construction, theater rigging, and material handling. They are known for their self-locking feature, which prevents backdriving and provides secure load holding.

  • Capstan Winch Drives:

Capstan winch drives are designed with a rotating drum or capstan instead of a traditional spool. They are commonly used in applications that require constant tension or controlled pulling speeds, such as in marine settings for mooring operations or on fishing vessels. Capstan winch drives offer efficient and continuous pulling power and are suitable for handling ropes, cables, or lines with minimal slippage.

  • Wire Rope Winch Drives:

Wire rope winch drives are specifically designed to handle wire ropes as the lifting or pulling medium. They are equipped with drums that accommodate wire ropes of different diameters and lengths. Wire rope winch drives are commonly used in industries such as construction, mining, and offshore operations. They offer high load capacities and are suitable for heavy-duty applications that require strength, durability, and resistance to abrasion.

These are some of the various types and configurations of winch drives available in the market. Each type has its own advantages and is designed to cater to specific applications and industry requirements. When selecting a winch drive, it’s important to consider factors such as load capacity, power source, control mechanisms, and environmental conditions to ensure optimal performance and efficiency.

China OEM Electric Worm Gear Motor Reducer 76mm 80W Power 24V for Metal Curtain  China OEM Electric Worm Gear Motor Reducer 76mm 80W Power 24V for Metal Curtain
editor by CX 2024-04-11

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Possessing gathered treasured encounter in cooperating with foreign clients, Total use has been created of all varieties of sophisticated tactics and technological innovation to reach excelsior manufacturing. Our merchandise assortment involves all types of helical equipment, spur equipment, bevel equipment, gear rack, worm gear, sprockets,chains, bearings.

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EPG is a professional manufacturer and exporter that is concerned with the style, advancement and creation. If you want any details or samples, remember to contact us and you will have our shortly reply. With EPG brand name registered in far more than 70 international locations like America , Europe , Japan and so on, it has associates between planet best enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and so on.

gt Merchandise Introduction

ninety Diploma EPTl Helical EPT EPT

K helical speed EPT motor is created based mostly on modularization, which deliver several distinction varieties of combinations, mounting varieties, and composition types. The element classification of ratio can fulfill various of working situation. High EPT efficiency, lower energy usage, superior performance. The tough tooth area EPT use the large quality alloy metal, the procedure of carburizing and quenching, grinding ,which give it subsequent figures: Steady EPT, lower sound and temperature, large loading, EPT working lifestyle.

gt EPT EPT EPTs

housing materials: EPT2OO high-energy forged iron or EPT250 Substantial energy cast iron
Equipment substance: 20CrMnTi
EPT hardness HBS90-240
Surface area hardness of EPT HRC58 deg-62 deg
Gear main hardness HRC33 deg-40 deg
Input/Output shaft content 40Cr
Enter/Output shaft hardness HBS241 deg-286 deg
Shaft at oil seal place hardness HRC48 deg -fifty five deg
Machining precision of EPTs substance Precise grinding 6-5 quality
Performance up to 98%
Noise(Max) sixty-68dB
Temp.increase: 40 degC
Vibration le20um
EPT IP54, F class ,B5 FLANGE
color : blue (if you require huge amount ,we can carried out as your needed coloration )

gtEPT CATALOGUE :

gt Producing Method

gt WORKSHOP Gear:

CERTIFICATION :

gt EPTAGE :
for one container, straight loading ,for much less, all items with pallet,


FAQ
one, Q:what is your MOQ for ac EPT motor ?
A: 1pc is alright for every kind electric EPT box motor

2, Q: What about your warranty for your induction speed EPT motor ?
A: one particular yr ,but apart from male-made ruined

3, Q: which payment way you can settle for ?
A: TT, western union .

four, Q: how about your payment way ?
A: one hundred%payment EPTd less $5000 ,30% payment EPTd payment , 70% payment just before sending above $5000.

five, Q: how about your EPT of velocity reduction motor ?
A: plywood situation ,if size is tiny ,we will pack with pallet for less one container

6, Q: What details must be presented, if I purchase electric powered helical EPTed motor from you ?
A: rated EPT, ratio or output speed,type ,voltage , mounting way , quantity , if a lot more is far better.

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We – EPG Group the bigge EPT Chain and agricultural gearbox manufacturing facility in China with 5 diverse branches. For a lot more specifics: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

Organization Information

    ZheJiang Beyond Technology Creating Co., Ltd is a extensive business which concentrate on manufacturing, advancement and sale of engineering plastics, rubber and multiply non-metallic products considering that 2015
   We have set up a excellent reputation and constructed prolonged-term& secure cooperation connection with several domestic businesses and gradually action out to cooperate with overseas companies in southea EPT Asia, the Center East, North America, South The united states, Europe and EPT locations.

Product Introduction
 

Name Plastic wheel gear
Content HDPE/ UHMW-PE/MC Nylon/PA66/POM/ Teflon/ PVDF/ PPS/PEEK/PSU and so on. 
Color Normal,Black,Yellow,Purple,Custom-made
Benefit One stop procurement
Diameter one-300mm,or customized
Density .ninety three-1.2g/cm2
Dimensions Tailored as your drawing
Price tag Manufacturing facility price presented
OEM/ODM

Consumers provide layout or photo or we generate style in accordance to customers’ demands.

Certification

ISO9001,SGS,Fda,RoHS,Te EPT Report,ect.

Totally free Sample Of course, we could offer the sample for totally free charge but do not spend the co EPT of freight.
Condition

sheet, rod, tube, equipment, pulley, guidebook rail, and so on

Major Time 3days for sample  7days for production.
Payment PayPal, Western union, T/T and funds payment.
Packing Plastic luggage,Cartons,Wodden case,Pallet,Container.
Other 24 hrs quick and cozy buyer service.

Delivery status notification during shipping.

Typical notification of new styles & hot selling types.

A single-stop procurement

FAQ

1.Q: Are you trading business or maker ?
  A:We have our own factory.
2. Q:How extended is your delivery time?
  A:Normally it is 5-ten times if the merchandise are in inventory. or it is fifteen-30 times if the goods are not in inventory,
3.Q: Do you offer samples ? is it totally free or added ?
  A:Yes, we could provide the sample for free charge but do not pay the co EPT of freight.
4. Q:What is your phrases of payment ?
  A:Payment≤1000 USD, a hundred% in progress. Payment≥1000 USD, thirty% T/T in advance ,70% T/T just before shippment.
five.Q: What about the MOQ?
 A:MOQ is 20 Pieces
 

The use of first gear manufacturer’s (OEM) component numbers or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our company and the outlined replacement parts contained herein are not sponsored, accredited, or created by the OEM.

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EPG is one of the biggest manufacturers in China. We have advancSingle direction FREE WHEEL (RA) Single direction PAWL torque limiter (SW) Disc torque limiter clutch with spring (FFT)ed machines for production and new technology testing ability . Through adopting new technology from Supplied with hollow shaft. Available with cylindrical output shaft.British, German, U.S.A, our products are best sellers all over European, America, and Southeast Asia.

Overview

Quick Details

Applicable Industries:

Manufacturing Plant

Product Keywords:

custom small metal pinion gear

Supply Ability

Supply Ability:
5000 Piece/Pieces per Month

EPG is specialized in design, manufacturer and sales of agricultural machinery and farm implements, which has an independent import and export rights.

Packaging & Delivery

Packaging Details
Neutral paper packaging, wooden boxes for outer box or according to customer’s demand.
Port
Shanghai Port / Ningbo Port

Online Customization

We Ever-Power Group with 4 branches over 1200 workers is one of the biggest transmission parts and machining items manufacturers in China factory manufacturer for  High quality custom small metal pinion gear steel spur gears

Product Description

Product Description:

We specialized in manufacturing automobile gears , motorcycle gears, gearbox, special vehicle (power takeoff, snowmobiles, engineering vehicles) gears, generator accessories, stainless steel ice crusher etc.

 

Material

  1020,1045,20CrMnTi, etc.

Machining Process

Gear Hobbing , Gear Shaping,  Gear Shaving, Gear Grinding

Modules

1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5….8.0 etc.

Heat Treatment

Carburizing & Quenching,  Carbonitriding

Standard

DIN, ISO/GB, AGMA, JIS,ISO/TS16949:2009

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