We – EPG Group the most significant Chain and agricultural gearbox manufacturing unit in China with 5 various branches. For more particulars: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828
Top quality and credit history are the bases that make a corporation alive. a specialized supplier of a full range of chains, sprockets, gears, gear racks, V-belts, couplings and reducers， pto shaft, agricultural gearboxes….EPG focus in electrical power transmission products Chain,pto shaft, agricultural gearboxes , CATV merchandise, mechanical seal, hydraulic and Pheumatic, and promotional merchandise.significant manufacturer and provider of ball bearings and electrical power transmission tools. Because it’s beginning in 1992, EPG has developed into a single of the leading suppliers in the business. Key elements that have contributed to our development is our devotion to the fundamentals of revolutionary layout, competitive pricing, excellent customer services, and solution availability. EPT chains, equally common and non-standard, are created of: ○ Higher good quality steels: dimensions and adapted chemical composition for the diverse chain parts ○ The most successful production processes: • Unique strategy for the creation of bushes improving the chain dress in resistance ( EPT know-how) • Plates made by multi-stage processing equipment making certain a standard pitch ( EPT technology) ○ Satisfactory mechanical and heat treatment options of chain components: • Shot peening • Surface finishing • Circumstance hardening, carbonitriding, quenching, tempering … • EPT®treatment • Freezing therapy • Corrosion security coatings (GEOMET, zinc, nickel plating, …) 1. Applications of SINOMAC Vulcanization Autoclave
Rubber vulcanization is a chemical process at a presented stress, temperature and time for converting natural rubber into much more durable materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) between person polymer chains. Vulcanized materia EPT are less sticky and have exceptional mechanical houses. And vulcanization autoclave is utilized widely for this chemical method. The principal merchandise are galoshes, rubber tubes, cable, rubber roller, rubber ball, and many others.In this area, SINOMAC has been the chief, as we have accrued entire vulcanization encounter and technological innovation for many many years.
two. Basic Layout Data
2.1 Model and Dimensions
- Autoclave design: SN-LHGR2560
- Powerful diameter: 2500mm
- Successful duration: 6000mm
Definition: * Efficient diameter is the inner diameter of the autoclave.
* Efficient length is to level to do the real size of the shell.
2.2 Production Capability
- Working circle of autoclave: can be set according to the operating method
- Max measurement of pulley: Ø2000X6000mm
two.3 Electric Energy
- Operating voltage: 400V (AC)±5%, 3 stage, fifty Hz
- Handle electrical power: 220VAC/50Hz/24VDC
2.4 H2o, Air and Steam Supply
- Cooling water use: ~4mthree/h
- Cooling drinking water stress: min.3 bar ~ max. 6 bar
- Handle air of manage equipment: 5 ~ 7bar
- Steam ability: 2t/h
two.5 Environmental Problems
- Max. air temperature: +50ºC
- Min air temperature: -5ºC
- Relative Humidity: <80%
- Altitude: <2000m
3. EPT Attribute and Doing work Process
three.1. EPT Characteristic
Autoclaves with immediate steam: heating and pressurization are carried out with steam. This heating system is particularly effective and indicated for items of massive sizes and excess weight. The temperature uniformity which generally may differ in between ±2°C,the trade ability, happening with condensation on colder surfaces, coupled with analyzed installations, permit to obtain excellent benefits.
3.2 Operating Method
3.2.1 StHangZhourd curing recipe
| Temp. setpoint | Press. setpoint | Temp. step length | Push. step length | |
| Segment1 | T1 | P1 | t 1 | P-t1 |
| Segment2 | T2 | P2 | t two | P-t2 |
| Segment3 | T3 | P3 | t 3 | P-t3 |
| Segment4 | T4 | P4 | t four | P-t4 |
| Segment5 | T5 | P5 | t 5 | P-t5 |
| Segment6 | T6 | t six | ||
| Segment7 | T7 | t seven | ||
| Segment8 | T8 | t 8 | ||
| Segment9 | T9 | t 9 | ||
| Segment10 | T10 | t ten | ||
| Segment11 | T11 | t 11 | ||
| Segment12 | T12 | t twelve | ||
| Segment13 | T13 | t thirteen | ||
| Segment14 | T14 | t fourteen | ||
| Segment15 | T15 | t fifteen |
3.2.2 A brief curing recipe illustration
4. Tools Specialized Particulars
4.1 Pressure Vessel
- Stress vessel with rapid-opening door, Design and style, Manufacture & Inspection: Code ASME Segment VIII, Div 1.
- Shell Substance: SA-516
- Cap Flange Material: ASTM-a hundred and five Forged
- Shell Flange Substance: ASTM-one hundred and five Cast
- Radiography Amount: a hundred% welding radiographic data are included
- ASME stamping , Mother nature Of Inspection:a. Evaluation the style drawing and calculation sheet
b. Verification of the material
c. Overview welding procedure
d. Assessment welder qualification
e. Overview NDT personnel qualification
f. Assessment NDT documentation
g. Hydrostatic test
4.2 Door System
- The closing system of the autoclave is the indented type assisted with a hydraulic method, in get to speedily and secured make a totally hermetic closing.
- The complete method consists of 3 areas: a pair of gear flange, pushed gadgets and seal ring.
- Hydraulically operated doorway opening and closing. It is controlled by PLC program.
- The seal ring is made of silicon rubber.
- Security pressure sensors have to avoid door opening in case of strain (allowed considerably less than .1 bars).
four.3 Thermal Insulation System
Interior Insulation and External Insulation
We use ceramic fiber as the insulation materials. The heat transfer coefficient is extremely minimal to make the warmth reduction to a bare minimum. The covering board of ceramic fiber is stainless metal. It is corrosion resistant and appears nice. Inner insulation design can get a lower energy usage, whilst external insulation design receives a higher one particular, but a much better temperature uniformity.
- Insulation:Internal insulation layer
- Insulation materials:Ceramic fiber
- Exterior sheet steel: stainless steel,1. mm
- Insulation thickness:100mm
4.4 Heating System
- The heating system is a indirect steam sort.
- The indirect technique will be via stainless-steel or copper tubing type warmth exchanger positioned on the rear facet of the autoclave among enthusiast and products. The flow have to transfer from materials to admirer, then go front door employing vessel facet to content
- Heating Exchanger material :304 Stainless-steel with aluminum fin or copper tubing aluminum fin
- Heating Exchanger type: Multi-row finned tubing
4.5 Air Recirculating Program
- Sizzling air circulating duct
Annular air-duct placed on the two aspect of the autoclave inside as the forward air shipping and delivery method. This layout features make the temperature a lot more uniform, and operating space much more large. - The Motor supporter for circulation
The motor is bolted to the rear of the autoclave, it drives the enthusiast directly. - Parameters of circulating fan
Electrical power:eighteen.5KW,6-pole, 3phase
Connecting format:immediate-related
Rated rotate pace:960r/min(400V/50HZ)
Enthusiast wheel:7# centrifugal impeller(Diameter:700mm),
Wind stress:1000Pa,
Flow rate:12800 M3/h. - Shaft sealing
Operating with drinking water cooling to promise a long life, the shaft drinking water cooling with independent water pump and flow change to be equipped to check h2o flow and routinely alarm/quit the cycle if there is not enough water circulation.
four.6 Temperature checking components
Temperature thermocouples: 2 pcs, K variety, including HMI checking, info-acquisition and control.
four.7 Pressure Components
- Inlet and exhau EPT valve, proportionally controlled, Electric handle valve.
- Guide exhau EPT valve, 3-piece ball valve.
- Force transducer: 1
- Precision: +/- 50mbar
- Strain gauge:1
4.8 Control Technique
- Manage Program is produced based mostly on the analysis and improvement toward rubber vulcanization processing sector, including the PLC central managing part, touch monitor (HIM) operation system and network, it is a person friendly, condition of the art, programmable digital system.
- Password safeguarded entry obtain, operator can log into the method by accessing the security login form with a name and password.
- It is automatic controlling, recording and graph the temperatures and force of the autoclave, audible alarms for high or lower temperatures or force.
- Manual operation display allows operator take handbook handle temperature, stress, and valves as allowed.
- It can insert or conserve the product working recipe, display the stress and temperature curve at any time and its paperless record purpose can comprehend report, help save and check out of method curve and process parameters.
- It has in excess of-temperature and overpressure alarm and different security protection functions.
- Client can run sign up, login and typing in merchandise information, and comprehend intranet or remote handle.
- Interaction to a Personal Personal computer allowed (Teamviewer ), with developed in software program to system, document and graph of approach in actual time.
- World wide web relationship via Team-Viewer (VPN) with our Company.
four.9 Safety Method
4.9.1 Mechanical basic safety interlock I
Safety limit deal with is interlocked with the lid. Personnel have to switch the handle to unlock the safety system then the lid can be opened.
four.9.2 Electrical basic safety interlock II
The security system functions with security limit take care of and connects with our ECC. When personnel operate the reducer and basic safety restrict handle, whilst there is force in the autoclave, the ECC will give a audio-gentle alarm.
4.9.3 Protection valves
There is one safety valves on the best of autoclave. We have established a strain limit in the valves. When the stress exceed the restrict, the valves will work automatically to launch the air down to a sensible strain assortment.
five. Configurations of Autoclave
- HMI: Wenview touch display, ZheJiang
- PLC: Siemens
- Main electrical component : Schneider,China
- Constrained swap: Omron
- AUTOCLAVE Shell: ASME Part VIII, Div 1, SINOMAC
- EPT parts: Hualiang, China
Control cabinet in accordance to CE stHangZhourds
6. Equivalency of StHangZhourds and Codes
Reference Codes and StHangZhourds
6.1 ASME Boiler and Force Vessel Code (BPVC), Part VIII, Division 1: Guidelines for Construction of Pressure Vessels
6.2 AS 1210 – 2571 Force Vesse EPT
6.3 AS 4343 – 2005 Force Equipment – Hazard Levels
6.4 AS 3873 – 2001 Force Gear – Operation and Upkeep
7. Program EPT Look at (Indirect steam heating)
eight. Packing
eight.1 The products will be effectively packed / wrapped considering lengthy-length ocean and land transportation and rough managing that might take place in the absence of each events.
8.2 Proper safety from humidity, rust, mould, scratches, shaking, and so on, will be taken so that the items might get there at the set up internet site in good condition.
8.3 Shipping marks and warning signed will be plainly painted, and thorough packing li EPT (in English/Espanol) will be soundly connected, to the outside of the packing.
nine. Autoclave Specification
| MODEL SN-LHG2560 VULCANIZATION AUTOCLAVE-TECHNICAL PARAMETER | |||
| No. | Description | Unit | Specifications and Parameters |
| 1 | Effective Working Diameter | mm | 2500 |
| two | Effective Working Length | mm | 6000 |
| three | Autoclave Track Distance | mm | 900 |
| four | Design Pressure | MPa | 1 |
| 5 | Max. Working Pressure | MPa | .eight |
| six | Safety Valve Exhaust | MPa | .eighty five |
| 7 | Design Temperature | ºC | two hundred |
| 8 | Max. Working Temperature | ºC | 180 |
| 9 | Temperature Uniformity at Steady State | ºC | ±2 |
| ten | Openning Door Mode | — | Hydraulic |
| eleven | Working Medium | — | Compressed air |
| 12 | Heating Mode | — | Steam indirect heating |
| thirteen | Heating Power | KW | 162 |
| fourteen | Quantity of Circulating Fan Motor | Established | 1 |
| fifteen | Quantity of Circulating Fan Motor | KW | fifteen |
| 16 | Thermocouple Type | — | Type K or J |
| seventeen | Vaccum Lines | Piece | — |
| 18 | Quantity of Vaccum Pressure Transducer | Piece | — |
| 19 | StHangZhourd Control Mode | — | PLC+Laptop |
| 20 | Control Software | — | Thermal Processing Control (TPC) |
| 21 | Insulation Type | — | Inner |
| 22 | Insulation Material | — | Ceramic Fiber |
| 23 | Insulation Thickness | mm | 75 |
| 24 | Insulation Sheet Material | — | Stainless Steel or Aluminized Steel |
| 25 | Working Environment Temperature | ºC | Min. -20ºC, ,Max. +45ºC |
| 26 | Working Environment Humidity | — | <60% |
| 27 | Power Supply | — | 400VAC, 3P+N+PE, 50/60Hz |
| 28 | Fat | KG | 16500 |
ten. Expert Workshop
eleven. SINOMAC International Turnkey Initiatives
With the experience of manufacture and services for 15 many years, our specialist team are in a position to supply the global turnkey project, which includes a skilled training. SINOMAC autoclaves can be made as ASEM, PED, EPT stHangZhourds, as well as our Chinese stHangZhourd.
From the SINOMAC Staff, with 15 several years of knowledge.
The use of original equipment manufacturer’s (OEM) element numbers or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating item use and compatibility. Our organization and the outlined substitution parts contained herein are not sponsored, accredited, or created by the OEM.
